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Flawless Panel Prefabrication for the Mt. SAC Student Center

  • 3 days ago
  • 3 min read

For the Mt. SAC Student Center, ScanTek 3D delivered high-precision 3D scanning and accurate as-built models for complex exterior and interior panel systems. By capturing true site conditions, our detailed documentation enabled facade fabricators to prefabricate panels perfectly, accommodating all design discrepancies and ensuring flawless, zero-rework installation.



Why Use As-Built Models for Facade Shop Drawings?


The Mt. SAC Student Center serves as a vital hub for students, demanding the highest standards of construction and aesthetic finish. Ensuring that complex exterior building panels fit perfectly is paramount to meeting these standards.


However, accommodating discrepancies between theoretical design plans and actual onsite conditions is a major challenge. When fabricators rely on 2D plans rather than verified field conditions, panel systems inevitably clash during installation.


ScanTek 3D was tasked with scanning the exterior of the building to provide an undeniable source of truth. By applying our reality capture data directly to shop drawings, we eliminated the guesswork from the prefabrication process.



How Does 3D Scanning Improve Panel Prefabrication?


Our highly detailed workflows ensure that specialty panel systems are manufactured to fit perfectly the first time. To achieve this on the Mt. SAC project, our solutions transformed the construction pipeline through four crucial steps:


  • Precision 3D Scanning: Our team employed state-of-the-art 3D scanning technology to capture every detail of the building's exterior. This allowed us to create highly accurate as-built models that reflected the true conditions of the site.

  • Accurate As-Built Documentation: The as-built models we provided were instrumental in identifying and addressing discrepancies between the design plans and onsite conditions. This ensured that the building panel system was fabricated to match the exact dimensions and nuances of the actual structure.

  • Seamless Prefabrication: With precise data in hand, the exterior building panels were prefabricated with absolute confidence. Our models ensured that each panel fit perfectly when installed, reducing the need for costly and time-consuming adjustments in the field.

  • Efficient Installation: The accuracy of our models and the prefabricated panels streamlined the installation process. This efficiency not only saved time and resources but also ensured that the project met its deadlines and maintained its high standards of quality.



What is the ROI of Precision Reality Capture?


The true value of our accurate dimensions is measured by the success of our trade partners. By identifying spatial conflicts early in the digital environment, we protect the project schedule and the bottom line.


Andy L., Construction Manager on the project, noted the direct impact of this approach. He stated, "ScanTek 3D's accurate dimensions allowed us to identify and resolve discrepancies early, leading to a smoother installation process and a better final product."


This seamless integration directly into the fabricator's workflow is what separates good builds from exceptional ones. Brian J., Senior P.M., highlighted this integration perfectly: "A throwback to an entryway façade refresh... We were able to utilize a 3D scan of the existing building and applied it directly to our shop drawings with all the as-built dimensions, with the help of our trade partner, ScanTek 3D. With this, we were able to then fabricate all the panels without touching a tape measure."



Elevate Your Next Project


Do not leave your complex exterior and interior panel systems to chance or outdated manual measurement methods. Partner with a reality capture team that prioritizes seamless prefabrication and zero field rework.


Ready to streamline your shop drawings? Contact ScanTek 3D today, and let’s fabricate your next complex panel system without touching a tape measure.



 
 
 

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